Brake Pads Powder Coating Line
Infrared Heating: Energy-Saving & High-Speed Performance
Fu Chun Jiang Auto Brake Pad Machines integrates advanced infrared heating technology into its Brake Pads Powder Coating Line, delivering exceptional efficiency that outperforms traditional electric heating systems at the same power rating.
Energy savings of 30% to 50% are achieved, thanks to the adoption of specialized short and medium-wave infrared radiation instead of conventional conduction-based heating tunnels.
This technology enables rapid temperature elevation, reaching 200℃ from ambient temperature in just 4 to 5 minutes—far quicker than the 40–60 minutes required by traditional setups, directly shortening production cycles and boosting throughput.
Space-Saving Design & Enhanced Cooling Efficiency
Infrared wave heating focuses solely on the brake pad surface, minimizing internal heat loss and significantly reducing the overall length of the heating tunnel.
This compact design makes the line ideal for facilities with limited floor space, addressing a common challenge in brake pad manufacturing facilities.
Surface-only heating also reduces cooling time and power consumption in the cooling tunnel, realizing dual efficiency improvements in both heating and cooling processes.
Precision Powder Coating: Guaranteeing Consistent Product Quality
The powder coating system serves as the core of the entire production line, responsible for precise initial powder application on brake pad surfaces.
Advanced spraying technology ensures uniform, consistent coating coverage, even for brake pads of varying sizes and shapes.
Strict control over powder dosage across the entire brake pad surface is maintained, a critical factor in upholding product quality and durability—consistent with the high standards of Fu Chun Jiang Auto Brake Pad Machines.
Seamless Transition Mechanism: Uninterrupted Production Flow
The transition section connects different processing stages, enabling smooth transfer of brake pads from one process to the next and minimizing production interruptions.
Its refined structure ensures safe and efficient transportation while preserving the integrity of the powder coating, preventing damage or unevenness before subsequent processing.
Electrostatic Coating Device: Strong Adhesion & Automated Operation
The line is equipped with a built-in high-voltage automatic electrostatic powder coating device, which uses electrostatic force to adhere powder particles firmly to brake pad surfaces.
This design ensures long-lasting coating adhesion, while automatic operation reduces manual intervention, improving both process efficiency and coating accuracy.
Powder Recycling System: Waste Reduction & Cost Optimization
A pulse-type powder recovery device collects excess unapplied powder, which is then recycled through a closed-loop system to minimize waste.
This recycling process reduces the cost of new powder procurement and maintains powder quality for repeated use, supporting sustainable manufacturing practices.
Cooling & Discharging: Streamlined Post-Coating Processing
After powder coating heating and curing, the cooling tunnel rapidly cools brake pads to a handleable temperature, leveraging the surface-heating advantage of infrared technology to shorten cooling time.
Cooled brake pads are discharged through a dedicated area, ready for subsequent inspection or packaging without unnecessary delays.
Electrical Control System: Stable Operation & Energy Optimization
The electrical control system manages power supply to all line components, ensuring each part receives the correct power input at the right time for stable and reliable operation.
It monitors energy consumption in real time, allowing for easy adjustments to further enhance energy efficiency—aligning with Fu Chun Jiang Auto Brake Pad Machines’ focus on cost-effective and sustainable manufacturing solutions.