Brake Pads Combined Grinding Machine


4-in-1 Integrated Processing: Elevate Production Efficiency
- The Brake Pads Combined Grinding Machine, a flagship offering from Fu Chun Jiang Auto Brake Pad Machines, integrates four critical manufacturing processes into one compact, streamlined system—eliminating the inefficiencies of traditional split production lines.
- Its all-in-one design encompasses slotting, coarse grinding, fine grinding, and dust cleaning, removing redundant material transfers and drastically reducing production downtime.
- This integration boosts production efficiency while upholding consistent processing precision, fully aligning with the rigorous quality benchmarks of modern brake pad manufacturing.
Specialized Grinding Assemblies: Precision Engineered for Optimal Performance
- Three dedicated grinding units are tailored to distinct processing stages, ensuring the final brake pads meet the highest performance standards demanded by the industry.
- Rough Surface Grinding Unit: Equipped with an 11.25 Kw motor-driven vertical spindle, it enables rapid, uniform material removal to achieve the required preliminary thickness for brake pads.
- Slot Grinding Unit: Features a 7.5 Kw horizontal spindle, specialized in precise slot forming with accurate depth and width—key to enhancing braking efficiency and heat dissipation.
- Fine Surface Grinding Unit: Boasts a 7.5 Kw vertical spindle, delivering a smooth surface finish essential for superior braking performance; all spindles operate at 2,950 RPM to balance speed and precision.
Traveling Mechanism: Stable, Adjustable, and Production-Focused
- Engineered for reliability and flexibility, the traveling mechanism adapts seamlessly to diverse processing needs, reflecting Fu Chun Jiang Auto Brake Pad Machines’ commitment to practical manufacturing solutions.
- Adjustable feeding speed (0–4.2 m/min) allows operators to optimize for each stage—higher speeds for coarse grinding (efficiency-driven) and lower speeds for fine grinding (precision-centric).
- Powered by a durable induction motor and 1.5 Kw geared motor, ensuring stable power output and long-term, trouble-free operation.
- Magnet rail design secures brake pads firmly during movement to prevent displacement, while the roller chain feeding system handles heavy loads and continuous operation with ease.
Auxiliary Modules: Automate Processes, Reduce Manual Effort
- Integrated auxiliary components minimize manual intervention and further enhance overall production efficiency for seamless manufacturing workflows.
- Automated Loading System Adjusting Device: Quickly adapts to different brake pad sizes and types, cutting setup time and boosting throughput.
- Brush Cleaning Unit: Driven by a 180 W induction motor, it effectively removes grinding debris and dust; adjustable height ratio (1:6) ensures thorough cleaning across various brake pad specifications, maintaining a safe work environment.
Turnover Device: Comprehensive, Uniform Surface Processing
- Features a division degree of 90rad×4, enabling 90-degree incremental rotation of brake pads during processing.
- Guarantees uniform grinding across all brake pad surfaces, meeting the strict performance and quality requirements of automotive brake systems—another testament to Fu Chun Jiang Auto Brake Pad Machines’ focus on precision.
