Brake Pads Back Plates Gluing Machine

Key Components & Semi-Automatic Operation Features

The machine is integrated with core components including a professional glue spraying chamber, precision conveyor, touch screen control system and stable pneumatic system, all of which are carefully selected to meet the strict quality standards of Fu Chun Jiang Auto Brake Pad Machines.
Operators only need to place steel back plates on customized glue spraying jigs; the jigs will be automatically conveyed to the gluing station for precise spraying, with no manual intervention in the core gluing process.
After gluing, workpieces are smoothly transferred to the connected oven for integrated drying and cooling, forming a continuous and efficient production cycle.
This semi-automatic operation mode is a typical feature of products from Fu Chun Jiang Auto Brake Pad Machines, ensuring consistent production efficiency and stable gluing quality.

Conveyor speed supports stepless adjustment within the range of 0.1-8m/s, controlled by a high-performance motor and transmission frequency converter to flexibly adapt to different production rhythms and product specifications.
Gun movement is driven by a DC servo motor, with adjustable speed (0.1-80000mm/s) and stroke (0-700mm), which can perfectly match the gluing needs of brake pad back plates of various sizes.
A glue collection tray is installed at the bottom of the spray chamber to recycle excess glue; after professional dilution, analysis and filtration, the recycled glue can be reused, effectively reducing material waste and production costs.
It is equipped with an integral water chamber (split-type optional) with a width of about 1000mm; the spray gun pump has digital display and adjustable functions, realizing precise control of glue thickness between 0.05mm-0.2mm with a tolerance of ±0.05mm.

Each section of the drying tunnel can be opened automatically, which greatly facilitates daily maintenance and cleaning for operators, reducing equipment downtime and improving equipment utilization.
A high-quality stainless steel mesh conveyor belt is adopted, matched with a frequency conversion motor and gearbox, realizing stepless speed adjustment and ensuring stable and reliable conveying of workpieces.
The system is composed of 3 independent temperature control zones, equipped with 30 infrared heat pipes with a total heating power of 45KW and a maximum design temperature of 200°C, which can meet the drying process requirements of different products.

After drying, workpieces enter the cooling system and are quickly cooled to below 40°C, which allows immediate packaging and effectively improves the overall production efficiency.
Equipped with two 2.2KW induced draft fans to provide strong airflow, accelerating the heat dissipation of brake pad back plates and ensuring a stable and uniform cooling effect.
The transmission part of the cooling channel adopts a frequency conversion motor and gearbox for stepless speed regulation; imported electrical components and stainless steel mesh conveyor belt enhance the durability and service life of the equipment.

The overall length of the production line is 15 meters, with a total power of 50KW and a production capacity of 2500-3500 pieces per hour, fully meeting the production needs of medium and large-scale enterprises.
It is equipped with height-adjustable steel machine feet, 3 frequency converters (1.5KW-3KW), 3 gearboxes and 3 matching motors, ensuring stable and smooth operation of the entire equipment.
The standard configuration includes one 800×1700mm power distribution cabinet, one 1.5KW DC servo motor and a dedicated touch screen control cabinet; all components adopt standardized design, consistent with the strict quality requirements of Fu Chun Jiang Auto Brake Pad Machines.
Auxiliary equipment includes one No.5 induced draft fan, one circulating water pump, two 2.2KW cooling machines, one spray gun with glue supply pump and watering can, and two inlet/outlet unpowered worktables (spray adhesive jigs and revolving cars are not included).