Brake Pads Automatic Pressing System

 

Customized Core Configurations for Brake Pad Manufacturing

The Brake Pads Automatic Pressing System, developed by Fu Chun Jiang Auto Brake Pad Machines, is a high-efficiency intelligent production line that integrates core components and supporting accessories, enabling seamless automated continuous operation.
Tailored specifically to the unique needs of brake pad production, its key configurations include:
  • Precision weighting system to strictly comply with formula proportions and ensure product consistency
  • 1 to 6 hot pressers, configurable according to actual production throughput and capacity requirements
  • Travelling rack-mounted automatic manipulator for stable, accurate and efficient material handling
  • Matching auxiliary equipment to guarantee unbroken continuity of the entire production process

Refined Production Processes for Superior Quality

All production processes are optimized to enhance efficiency, ensure consistency and improve product quality, covering the entire manufacturing cycle:
  • High-precision weighing of single-layer or double-layer friction mixtures, meeting strict formula accuracy standards
  • Mixture flattening treatment, with optional pre-pressing for under-layer mixtures based on product specifications
  • Automatic material tray transportation between stations, eliminating manual handling errors and reducing production delays
  • Precise feeding of friction mixtures into pressing molds to achieve uniform material distribution
  • Automatic grabbing and transferring of finished brake pads after hot pressing
  • In-situ mold cleaning after each pressing cycle to maintain stable production quality

Modular Design: Flexibility & Easy Maintainability

Adopting a modular architecture, the system is designed for convenient maintenance, flexible expansion and customized configuration, adapting to diverse production demands and ensuring stable and efficient long-term operation.
It is divided into four coordinated functional modules, each playing a key role in the production line.

Precision Weighting System Module

As a core module of the production line, it is custom-developed by Fu Chun Jiang Auto Brake Pad Machines to match various brake pad formula requirements, serving as the foundation for product quality.
Composed of top-layer and under-layer mixture weighting machines, its key features include:
  • Weighed materials are temporarily stored in the feeder for smooth connection with subsequent processes
  • Customizable single weighting machine for single-layer mixture formulas, reducing equipment investment costs
  • Strictly calibrated weighting precision to meet industry standards, ensuring consistent product performance

Feeder Trolley: Core Connecting Component

Serving as the key link between production processes, the feeder trolley integrates multiple functions to enhance continuity and stability of the entire production line:
  • Accurately transports friction material trays to designated stations for material retrieval
  • Performs flattening treatment on friction mixtures to ensure uniform distribution in trays
  • Completes under-layer mixture pre-pressing, laying a foundation for high hot pressing quality

Travelling Rack Automatic Manipulator

As the intelligent executive core of the automatic production line, it realizes full-process automation without manual intervention, improving production efficiency and reducing labor costs.
Its main functions include:
  • Stably and accurately grabs and transfers material trays between feeder trolleys and hot pressers
  • Controls high-precision discharging of friction mixtures into molds, avoiding material waste and mold damage
  • Efficiently grabs finished brake pads post-pressing and transfers them to the next station
  • Cleans molds in situ after pressing and returns empty trays to the initial position for recycling

Hot Presser Module: Flexible Configuration for Diversified Needs

The hot presser module features flexible configuration to adapt to different hot pressing requirements of various brake pad formulas, maximizing production efficiency while reducing energy consumption:
  • Fewer hot pressers for formulas with short pressing time, avoiding idling and reducing energy consumption
  • Up to 6 hot pressers for formulas requiring long pressing time, maximizing production efficiency and throughput
  • Customizable presser tonnage and mold cavities based on specific brake pad models and formula pressure requirements